Mathey-dearman Band Machine User Manual

1 WHERE THERE’S PIPE, THERE’S MATHEY Band Crawler & Stainless Steel Band Part Number: 05-0116-009, 05-0116-014 & 05-0116-M08 Parts a

10 5.2 – Installation of the Manual Band Crawler on the Band 5.2.1 Turn the Hex Head Cap Screws (Figure 6 item 12) counterclockwise with a 7/16”

11 5.3.7 Twist to release the Emergency Stop Switch. 5.3.8 Move the Forward/Stop/ Reverse Switch of the motor control box is in th

12 5.4 - Installation of the Torch in the Band Crawler 5.4.1 Turn the Set Screw (Figure 6 item 7) counterclockwise until the Torch Holder Eccentric

13 5.7.4 Rotate the Speed Rheostat Switch clockwise to the “2” position on the dial. 5.7.5 Light the Torch per the torch manufacturer’s instru

14 Figure 6 – Band Crawler Parts Break Down

15 Table 4 – Band Crawler Parts Breakdown Item Description Part Number Qty. 1 End Plug 05-0116-021 1 2 Name Plate 01-0209-025 1 4 Grease Zerk 0

16 Figure 7 – Band Crawler Motorizing Kit Parts Breakdown

17 Table 5 - Crawler Motorizing Kit Parts List Item # Part Description Part No. Quantity Req. ~ 230VAC Motorized Crawler 05-0116-M11 ~ 30 Motor Shaft

18 6.0 – Maintenance Mathey Band Machines require only minimal maintenance. However, they are precision machines and in order to achieve precisio

19 Note: Do not tighten the Spring Tension Nut more than is necessary to stop the Band Crawler from slipping on the band as this may cause damage to

2 Table of Contents Section Description Page 1.0 Safety 3 1.1 General Saf

20 6.5.8 Remove the Front or Rear Flange Leg Assembly (Figure 6 item 15 or 18) from the Band Crawler Body (Figure 6 item 5). 6.5.9 Remove the Front

21 6.5.19 If assembling manual Band Crawler, thread Connector (Figure 6 item 6) into the Crawler Body (Figure 6 item 5) and tighten. In the case o

22 6.7.3 Disconnect the Motor Control Box (Figure 7 item 35) from Electrical Coupling (Figure 7 item 33). 6.7.4 Unscrew Connector (Figure 7 item 3

23 6.7.16 With a 3/32 hex key tighten the two (2) Setscrews (Figure 7 item C) in the worm gear (Figure 7 item B). 6.7.17 Install Transmission plate

24 8.0 Machine Safety Users should follow these standard safety procedures in order to observe and prevent the safety of all employees:  Operator

25 Figure 12 – Motor Control Box Schematic

26 9.0 Use Condition 9.1 Condition of use  The purpose of the Band Crawler is indicated on section 2.1. Any other use, different from what

27 Table 7 – Trouble Shooting the Band Crawler Symptom Probable Cause Corrective Action Crawler Legs rotate and Crawler will not move 1. Tension

28 Table 7 – Trouble Shooting the Band Crawler (cont.) Motorized Only Symptom Probable Cause Corrective Action Motor rotates and Whee

29 11.0 Warranty If any merchandise sold hereunder (except merchandise manufactured by other persons or firms) by Mathey Dearman, Inc. (the “Compan

3 Safety Proper precautions should be taken when using this machine or any and all other heavy cutting and welding equipment. A little common se

4 2.0 - GENERAL The Mathey Dearman Band Crawler is engineered and designed to hold and rotate a 12” long 1-3/8” / 35mm diameter oxy/fuel or plasma

5 3.0 - ACCESSORIES Torch Angle Head Adaptor (Part No. 05-0200-003) This attachment allows the Torch to be adjusted to any bevel angle up to 9

6 Table 1 – Band Crawler and Accessories Description Part Number Shipping Weight (lbs/kg) Band Crawler with 9’ / 2.7m Flex Drive Cable 05-0

7 Table 2 – Stainless Steel Band Selector Chart NOTE: Intermediate and larger size bands are available on special order.

8 5.0 – SET-UP AND OPERATION 5.1 Installation of Stainless Steel Band on Pipe Figure 2 Table 3 – Band Parts List

9 5.1.1 Measure the pipe and select proper size Band for pipe size to be cut or beveled. The size of the Band is marked near the Duckbill of the