Mathey-dearman 5SA Saddle Machine User Manual

1 Po Box 472110, Tulsa, OK 74147 USA Toll Free: 800-725-7311 918-447-1288 office 918-447-0188 fax www.mathey.com 5SA Saddle Machine Part Nu

10 Figure 4: CE 5SA Manual Machine Configuration Part #03-0105-000CE Table 4: 5SA Machine – Manual Item # Par

11 Figure 5: Right Single Bearing Bracket Assembly Part Number: 03-0105-004 Left Single Bearing Bracket Assembly Part Num

12 Figure 6: Double Bearing Bracket Assembly, Part # 03-0105-010 Table 6 – Double Bearing Bracket Assembly Part Identificatio

13 Table 7 – TROUBLESHOOTING – MANUAL MACHINE Symptom Possible Cause(s) Corrective Action Machine is cutting out of square Incorrect Spacer Bolt

14 7.1 Timing the Ring Gear to the Pinion Gears Adjusting of the timing requires the purchase of the Axle (Figure 5 item 4). Note: Redrilli

15 7.1.21 Rotate the Ring Gear (Figure 4 item 3) clockwise (as viewed from the front of the machine) check the entry of the Pinion Gear (Figure 5 it

16 7.2.5 Remove the center and outermost 3/8-16 x 7/8” Hex Head Cap Screws (Figure 4 item 10) and 3/8” Washer (Figure 4 item 14) from the Right Sing

17 7.2.25 When placing the Left Single Bearing Bracket Assembly (Figure 4 item 4) in position on the Saddle (Figure 4 item 1), rotate the Pinion G

18  Connection of the Motorized Saddle Machine to an improper or wrong power source.  Faulty maintenance.  Unauthorized modification and/or ser

19 12.0 Warranty If any merchandise sold hereunder (except merchandise manufactured by other persons or firms) by Mathey Dearman, Inc. (the “Compan

2 Table of Contents Item Subject Page# 1.0 Safety

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3 1.0 Safety Proper precautions should be taken when using this machine or any and all other heavy cutting and welding equipment. A little common s

4 2.0 General Information 2.1 The 5SA Saddle Machine is designed to rotate a 1 3/8”/35mm diameter 12” long oxy/fuel or plasma machine torch to cu

5 Figure 1: Spacer Configuration for 24”, 26”, 28”, & 30” pipe Table 1 – Spacer Bolt Part Identification 4.0 Installation of Saddle Mac

6 Picture 2 – Closing Boomer Figure 2: Boomer Assembly Part # 03-0105-017 Table 2 – Boomer Assembly Parts Identif

7 Figure 3: Torch Arm Part Number: 03-0101-001 Torch Carrier Assembly Part Number: 03-0100-002

8 Picture 4 – Installation of the Wing Nut 5.3 Remove the Clamp from the (Figure 3 Item 3) from the torch Carrier Assembly (Fig. 3, Item

9 6.4 Adjust the oxygen and fuel gas regulator per the regulator manufacturer’s instructions. 6.5 Light the cutting torch per the torch ma